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Cooney
Thermo-Pack

Steam to Heating Hot Water Heat Exchanger

Cooney Thermo-Pack Domestic Stock Heat Exchanger

System Benefits

  • Efficiency – condensate subcooling using sensible heat from condensate
  • Reduces maintenance costs of condensate
  • Small footprint compared to typical shell & coil
  • Heat exchangers can be manifold together for unlimited capacity
  • Control panel and integral sensing points allow precise control of discharge water temperatures
  • V-Ball Control Valve with 100-1 turndown – can accommodate up to 130LB steam without the need for a pressure reducing valve
  • Reduced maintenance costs of condensate pumps due to lower condensate temperatures

Standard Components

  • 316L Stainless Steel Shell & Coil Heat Exchanger
  • V-Ball Control Valve
  • Pressure / Temperature Relief Valve
  • Inlet Y-Strainer
  • Recirculating Pump
  • Painted Carbon Steel Base Plate and Frame
  • Gravity Condensate Drainage Standard

Energy Savings

Cooney Thermo-Pack
Average Condensate Discharge Temperature
170° F
Latent Heat Transfer from Steam
3,479,098 BTU/hr
Sensible Heat Transfer from Condensate Sub-Cooling
420,903 BTU/hr
Increase in Energy Recovery Efficiency
12%
Conventional Shell & Tube Heat Exchanger
Average Condensate Discharge Temperature
280.58° F
Latent Heat Transfer from Steam
3,900,000 BTU/hr
Sensible Heat Transfer from Condensate Sub-Cooling
0 BTU/hr
Increase in Energy Recovery Efficiency
0%

Annual Savings of a Cooney Thermo-Pack Compared to a Shell & Tube Heat Exchanger*

*Based on steam pressure of 35 PSIG, 1,000 lbs/hour at a cost of $4.63 per 1,000 lbs/hr*

Interested in calculating your facility’s ROI? Contact us today for your own energy analysis.

Custom Solutions

Sick of catalog units?

Want a plug-and-play heat exchanger with the latest technology? 

The Cooney Thermo-Pack is for you. 

At Cooney Technologies we know that one size does not always fit all and that is why we offer custom, one-of-a-kind solutions for unique projects. We will engineer the Cooney Thermo-Pack with you to fit your specific heating hot water application and requirements.

Cooney Thermo-Pack at Cornell University, Mary Donlon Hall

Custom Heat Exchanger Solutions

All Cooney Thermo-Packs can be customized to fit your specific application including elevations, piping, materials, components, and more. Cooney Engineered Solutions will be there for you throughout the entire process including:

  • Consultation
  • Initial Site Visit
  • Customization
  • Design
  • Construction
  • Start-Up

Skid Dimensions

Need to fit into limited existing space? We can adjust the skid dimensions to conform to locations with restricted space.

Outlet Orientations

We can adjust outlets to best fit your application making them easily accessible and saving you installation costs.

Adjustable Equipment Elevations

For areas with restricted headroom, we can usually adjust equipment elevations to fit your space.

Base Plate & Frame

Optional 316L SS base plate and frame.

Control Valve / Package

Variety of control options available per facility’s specifications and requirements. Up to 300-1 turndown control available. Pneumatic control valves also available.

Pressure Motive / Pump Traps

Gravity condensate drainage standard. Pump traps are available if condensate needs to be lifted.

Steam Shut Off Safety Valve

Available for an added level of steam safety protection.

Full Glycol Preheat Skids Available 

 

Custom Heat Exchanger Solutions

All Cooney Thermo-Packs can be customized to fit your specific application including elevations, piping, materials, components, and more. Cooney Engineered Solutions will be there for you throughout the entire process including:

  • Consultation
  • Initial Site Visit
  • Customization
  • Design
  • Construction
  • Start-Up

Cooney Thermo-Pack at Cornell University, Mary Donlon Hall

Testimonials

Cornell University Case Study

Learn how Cornell University is utilizing Cooney Thermo-Pack’s to provide reliable, efficient hot water to residents in their North Campus.

Cornell University Heat Exchanger

“Cooney Engineered Solutions worked with us and created what we wanted. The condensate sub-cooling and how cool we can get the condensate is great. We’re getting more heat and that’s a big factor with any kind of hot water conversion, to be more efficient”

Frank Perry

Thermal Distribution and Hydroplant Manager, Cornell University

Request a Quote

Save energy, space and money.

Contact Us

(610) 783-1136

20130 VALLEY FORGE CIRCLE KING OF PRUSSIA | PA 19406